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Separators
The separators are used for various purposes such as:
● Removing the coarse particles
To remove a small amount of coarse particles contained in the processing
materials.
● Sizing
To make the particles to the pre-determined sizes.
● Refining
To remove a small quantity of fine powders contained in the materials.
● Major processes utilizing the separator:
￭ For receiving the raw materials and material input to the process.
￭ Before or after the powder grinding process.
￭ Before or after the mixing or blending process.
￭ Before or after the granulation process.
￭ Before or after the drying process.
￭ Before the filling and packaging process.
Tokuju offer a wide range of separators including the horizontal gyrating sifter, vibration sifter, ultrasonic sifter, centrifugal sifter and so on. Variations of our separator ranged from small and compact sizes for laboratories to large sizes for the commercial production lines. It is available not only the dry type of separators but also the ones suitable for wet processing.
Mixers & Blenders
Mixing and blending are one of the most fundamental manufacturing technologies and a wide variety of mixers and blenders are available.
● Precise mixing = Product mixing and mixing before granulation.
● Homogenous blending = Blending after pulverization, sieving and granulation.
● Production lot adjustment = After batch blending
Tokuju offer various kinds of high-grade mixers and blenders such as vessel rotating type blenders represented by V type blender and W cone blender. The Julia mixer is suitable for precise mixing of the high condensable materials. TCV model vessel removable rotating blender will be the best for the investigational drags, laboratories and small lot productions. “Mugen” is the new type of slant cone vessel rotating blender. All these mixers and blenders retain the superior features on the operational performances, easy-for-cleaning and safeties.
Dryers & Coolers
Versatile applications of dryers and coolers
● Preliminary drying: Before going into the full drying.
● Preservation: Protect the materials from corruption by the residual moistures
and remove the residual solvents.
● Finish drying: Prevent the products from the damages caused by vapors after
wrapping and maintain the standard quality of the products.
Tokuju offer the vibration fluidized-bed dryer and gyro-dryer, which can be effectively used for drying from fine powders to granular materials, the high speed fluidized dryer for quick drying of high humid products and fine powders and the vacuum rotation dryer for soft drying to prevent the materials from damages by the low temperature drying. All these dryers are designed to easy for operation and cleaning and also with the high standard of safety.
Grinding Machines & Mills
Wide range of applications for the grinding machines and mills.
● Grinding the materials = Breaking the agglomerated materials.
● Improving the yield = Crushing the agglomerated materials on the screen.
● Particle size regulation after fluidized granulation process = Grinding and
granulating the coarse grains
Wide variety of applications for the milling machine:
● Milling the materials = To adjust the dispersion of granular sizes of the materials.
● Commercialization of the products = To adjust the grain sizes to meet with the product specification.
● Milling to the fine powders = To improve and expand the powder
applications.
Tokuju offer various types of easy handling, easy cleaning and high security grinding machines including the grinding machines to eliminate the troubles caused by lumps, the ones effectively grinding and milling without deteriorating the product quality for medium, fine and ultra-fine powders and so on.
Pneumatic Conveyors
Wide range of applications for the pneumatic conveyor.
● Feeding the materials into the processing equipment and storage tanks = Convey the powders to the vessel rotating blenders, etc.
● Continuous transportation = Transporting the materials to the next process continuously or in continuous batch.
● Low speed transportation = Prevent the materials from separation or breakage during the transportation.
● Closed transportation = Prevent the materials from contamination with the foreign materials during the in-line transportation.
Tokuju offer various types of easy handling, easy cleaning and high security powder transporting equipment including the conveyor systems to feed the materials to blenders, mixers, sifters, tanks or continuous batch transportation system without using the fine-powder collector and the low-speed transportation system specifically designed for high concentrated materials without causing the separation.
Valves for Powders
Various applications of the powder handling valves.
● Discharge from the blenders = For the products discharged from the vessel rotating blenders.
● Discharge from the tanks = Products in breaking bulk.
● From lightweight type to sanitary type valves = Used for many applications.
As one of the powder handling equipment, Tokuju offer various types of easy handling, sanitary and high security valves specially for the powders such as butterfly valves to be fitted at the discharge end of mixers, blenders and tanks, the Mucon valves, which is capable to discharge a small and fixed quantity of products from the tanks and so on.
Magnetic Separator
The magnetic separator is to eliminate the metals contained in the powders and used in a wide variety of production processes.
● Discharge from the blender = Easily fitted at the discharge end of blender.
● Discharge from sifter = Eliminate the metals contained in the products at the
discharge end of sifter.
● During the transportation and discharging from the storage tank. = Eliminate the metals in various handlings.
Tokuju offer the round lattice magnetic separator, which can be easily fitted at the discharge end of the blenders and tanks to eliminate the metals. The rectangular lattice magnetic separator will be fitted at the discharge end of the sifters for the finished products. These separators are capable to efficiently eliminate the metals with a strong magnetic attraction. Also handling and cleaning are easy and safe.
Powder Composition Equipment
The powder composite fabrication equipment is used for developing a wide range of new materials. This equipment is to make a reformation on the surface of each particle and create a new material, which has a different property from that of the original powder.
● Fine ceramics
● Cosmetics
● Pharmaceuticals
● Electronic materials
● Battery materials
Tokuju Theta Composer is to fabricate the particle composition by repeatedly giving a large compression and shearing to the powders in full convection based on their core technologies of the rotating blenders, mixers and mills.